颜色匹配
每批面料在到达工厂后必须与标准色卡进行比较,以确保颜色的一致性和无色差。颜色的一致性对于产品组的运输和替换零件的匹配尤为重要。
每批面料在到达工厂后必须与标准色卡进行比较,以确保颜色的一致性和无色差。颜色的一致性对于产品组的运输和替换零件的匹配尤为重要。
我们使用高温浸泡法对织物进行初步褪色检查,模拟汗液、唾液和洗涤等使用环境,以防止颜色迁移至皮肤或衣物。
面料必须柔软和亲肤,避免粗糙、坚硬和刺痒。每批新面料必须经过人工测试,以确保其适合儿童裸肤接触。
对于短毛面料如泰迪绒、利瑟绒和兔毛,我们进行摇晃、摩擦和拔毛测试,以检查它们是否容易掉毛或褪色,从而避免儿童吸入毛发导致过敏的风险。
通过称重和厚度测量仪器测试织物的重量和厚度,以确保包装、支撑力和每批的一致性,并防止耐用性因薄织物而受到影响。
用于弧形和拉伸包装结构的织物经过拉伸测试,以确保它们不会过度变形或收缩,从而确保产品的整洁外观和耐用性。
一些需要长时间接触身体的产品(如情绪枕和帐篷垫)需要进行透气性测试,以防止闷热和潮湿,提高儿童的舒适度。
标准摩擦法用于测试织物的起毛耐久性,以模拟长期使用,防止形成影响外观和质感的明显球状纤维团。
进行人工检查和布匹检查机器的检查,以检查布面上是否有孔洞、划痕、油渍、织纹斑点、断经和跳线等常见缺陷,以确保发货的一致性。
检查泡沫是否有孔洞、杂质、烧焦边、裂纹、毛刺等外观缺陷。
目的:通过体积和重量计算泡沫的密度,以确保支撑力符合标准。
目的:评估泡沫的软硬度,以确保结构既不太软也不太硬。
目的:测试泡沫在压缩后的恢复速度和变形程度。
目的:模拟压缩包装运输后的恢复能力,以确保客户的开箱体验。
目的:消除劣质再生棉,消除粉末化、脆性和老化等潜在危险。
目的:控制工业异味并确保儿童安全。
目的:确保泡沫透气以避免闷热。适用于舒适产品。
目的:观察泡沫是否具有基本的阻燃性并排除可燃材料。
确保拉链颜色与面料协调,并符合整体美学要求。
开启和关闭机器几次,检查是否有卡顿、齿轮卡住或异常噪音。
检查滑块是否稳定,不易脱落,以避免儿童吞咽等安全风险(这一点至关重要)。
检查毛刺和裂纹,以确保它们不会刮伤您的手或撕裂织物。
弯曲试验以确定木杆是否容易断裂或产生永久变形
检查插入是否牢固稳定,以防止在使用过程中松动或滑脱,导致结构不稳定。
检查包装袋是否符合定制产品规格,以避免因包装不足或尺寸过大导致的浪费。
用卡尺测量厚度,检查热封是否牢固,是否有翘曲或漏气的危险。
确保包装袋内产品的条形码和标签条形码清晰可见,提高物流识别效率
Provide safe load-bearing support to avoid collapse or deformation caused by jumping, sitting or stacking.
Each module sets a stable load-bearing standard
High-density soft foam support material to disperse the force
Structural layout avoids top spire stacking
Static load pressure test ≥10 minutes without collapse
Simulate children's jumping impact
Prevent tall structures or small sofas from tipping over when pushed or leaned on, ensuring every movement is safely supported.
High modular base with a stable structure and wide base
Small sofa design with a rearward center of gravity and non-slip feet
Avoid thin columns in all vertical structures
Incline stability test (10° inclination)
Real-life leaning simulation
To prevent potential risks such as thread opening, edge lifting, and scratching during use; to improve structural strength and durability.
Reinforcement of key seams
Rounded corners of closed parts for smooth transition
Highly viscous and durable materials are used for fittings
Tear strength simulation
Opening and closing durability test
Prevent children from accidentally touching the metal zipper or opening the outer layer, and avoid exposing the foam or pinching their hands.
The zipper is set at the bottom/inverted
The zipper head is hidden or closed with a protective layer
Multiple pulling tests to verify that it does not crack or expose
To avoid the risk of swallowing small items, pinching fingers or suffocation during use.
The overall structure has no risk of small items falling off
Gaps and openings are controlled within a safe range
All corners are designed with large rounded soft bags
Standard simulation test for small parts
Gap and rounded corner measurement
To enable children of all ages to use the product naturally and comfortably, without assistance or discomfort.
Seat height is adjusted according to age: ≤20cm for toddlers and ≤35cm for preschoolers.
Seat width and depth are proportional to growth curves, ensuring stability without sinking.
Backrest and armrest height are adjusted to child's height.
Actual comfort evaluation
Verification of dimensions consistent with human dimensions.
Check dirt and pattern displacement
Standard: dirt< 0, pattern deviation ≤ ± 5 mm
Zippers are smooth, seams are strong, and stitching is smooth
The needle detector passed the inspection and no broken needles remained
Dimensional accuracy, flatness, no warping
Standard: Tolerance ±5 mm, no deformation
Test the compression recovery ability of finished foam
Standard: Rebound ≥95%, permanent compression ≤10%
Pressure-resistant outer box, standard labeling, no missing packageswarping
Standard: Pressure resistance ≥60kg, accurate label alignment
We fully understand the compliance and inspection requirements of international B-end customers for products, and fully cooperate with the following inspection requirements: