Soft Foam Home for Kids – Trusted OEM/ODM Partner Since 2013

Production Process

Our production process follows strict high standards, with each step carefully controlled to ensure that our sofas and soft play products achieve excellence in safety, comfort, and durability. Below is a detailed breakdown of our process.
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Manufacturing Workflow

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Key Equipment

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Fabric Cutting

High-precision automatic cutting machines are used to precisely cut various eco-friendly fabrics (such as glow velvet, corduroy, and teddy velvet). This ensures consistent dimensions, patterns, and clean edges.

Foam Cutting

Advanced cutting equipment is employed to shape foam according to standard dimensions and custom designs, ensuring uniform filling and stable density for optimal comfort and durability.

Pre-Treatment for Soft Play Materials

For soft play products, specialized foams or rubber materials undergo pre-molding processes to create a perfect foundation for seamless assembly.

Smart Compression Packaging System

Save 60% Volume. Cut Shipping Costs. Boost Efficiency.
Cutting Area
Rolling Mill Unit
Pickling Unit

Yuantai Derun Ninth Workshop

Yuantai Derun Fifth Workshop

Galvanizing unit

Logistics Efficiency | From Factory to the World

Proximity to Ningbo Port + Smart Packaging = Fast, Cost-Efficient Global Shipping

Automatic cutting machine

The high-precision automatic cutting machine ensures accurate fabric cutting and provides a reliable foundation for subsequent processing.

Automatic cutting machine

The high-precision automatic cutting machine ensures accurate fabric cutting and provides a reliable foundation for subsequent processing.

Automatic cutting machine

The high-precision automatic cutting machine ensures accurate fabric cutting and provides a reliable foundation for subsequent processing.

Automatic cutting machine

The high-precision automatic cutting machine ensures accurate fabric cutting and provides a reliable foundation for subsequent processing.

Data recording and tracking

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We provide flexible customized production of unconventional products. Contact us for a quick quote.
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